Connecting a shop vacuum to a table saw dust port — the fittings do not match and nothing I have tried seals properly
Small garage workshop. Table saw has a round port on the back, the vacuum hose is a different diameter, and every adaptor I have tried either falls off or leaks enough that there is still dust everywhere.
I have been through: tape, a rubber reducer from a plumbing shop, and a stepped adaptor from the vacuum manufacturer that fits the hose beautifully and the saw not at all.
Before I buy another thing that does not fit:
- Why are these sizes not standardised — am I missing an obvious system?
- Is a shop vacuum even the right tool here, or am I solving the wrong problem?
- What actually works for a connection that gets knocked and has to come apart regularly?
@flight_price_finn · 2d ago · 2 replies
You are not missing a system, because there is not one. There are several, and they overlap badly.
Machine ports cluster around a handful of sizes that come from different traditions — imperial in inches, metric in millimetres, plus each vacuum manufacturer's own hose fittings which are designed to lock to that maker's accessories and nothing else. A 2.5 inch port and a 58mm hose are close enough to look compatible and far enough apart to leak forever.
The practical consequence is that chasing an exact adaptor is usually the wrong strategy. What works is picking one hose size for the whole workshop and adapting every machine to it, rather than adapting the hose to each machine. One size, several machine-side adaptors, all of them staying on their machine permanently.
That turns your problem from "find the fitting" into "make one fitting per machine, once".
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@dust_port_dara · 14h ago
Adapting the machines to the hose rather than the other way round had genuinely not occurred to me. I have been carrying one hose around and swapping tips.
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