Why must conduit be fully assembled before the cable is pulled, rather than built up around it?
Electricians consistently say that you must complete the conduit run first and then pull the conductors through, never assemble the conduit around wires already laid in place.
I understand that pulling is the normal method and that it is usually easier. What I do not understand is why the other order is treated as not merely awkward but actually prohibited.
Is there a specific hazard, or is this about something else?
@sparky_sinan · 2w ago
There are two reasons and the second is the one that makes it a rule rather than a preference.
Reusability. A conduit system is meant to be a raceway you can pull new conductors through later — that is much of the point of using it rather than cable. If the wires were laid in as the run was assembled, there is no guarantee the path is actually pullable. A joint that was fine to slide over a wire may have an internal edge or an offset that will not let anything through afterwards. You discover that in ten years, when somebody needs a new circuit and finds a conduit that cannot be used as one.
Damage you cannot see. Assembling around conductors means sliding fittings over insulation, threading joints beside it, and possibly cutting or reaming with wire present. Every one of those can nick insulation in a place that is now permanently enclosed. A nick inside a metal raceway is a fault waiting for vibration or heat, and there is no way to inspect it.
Pulling afterwards, with proper lubricant and a smooth complete raceway, is a controlled operation where damage is far less likely and far more likely to be noticed.
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