On why melted butter is not merely softer, which is the more interesting half of the question.
Butter is an emulsion — fat with water and milk solids dispersed through it — and it has a crystalline structure in the fat. Softened butter still has that structure, just warm enough to be pliable.
When you cream softened butter with sugar, the sugar crystals cut into that structure and trap air. Those tiny air pockets are what make a cake rise properly and give it its texture; the chemical raising agent expands existing bubbles rather than creating them.
Melted butter has lost the structure entirely. It cannot hold air, so creaming does nothing, and it also breaks the emulsion. The result is a denser, greasier, flatter bake — and it will not recover if you cool it again, because the crystal structure re-forms differently.
So "softened" is a specific physical state, roughly cool room temperature, and it is not a step on the way to melted.